Dalian anisotropic steel sector is an important component of continuous casting equipment in the metallurgical industry, widely used in the steel production process. Its design, manufacturing, and application directly affect the quality and production efficiency of continuous casting billets.
1. Structure and Function of Heterosexual Steel Segments
The anisotropic steel sector is mainly composed of the following parts:
Supporting frame: As the main structure of the fan-shaped segment, the supporting frame needs to have sufficient strength and stiffness to withstand various loads during the continuous casting process.
Roller system: including drive rollers and guide rollers, used to support and guide the movement of continuous casting billets.
Cooling system: Control the temperature of continuous casting billets through water cooling or other cooling methods to prevent overheating or uneven cooling.
Hydraulic system: used to adjust the position and pressure of the rollers to ensure that the shape and size of the continuous casting billet meet the requirements.
Electrical control system: Implement automated control of sector segments to improve production efficiency and product quality.
The main functions of the anisotropic steel sector include:
Supporting continuous casting billet: During the continuous casting process, the fan-shaped section needs to stably support the continuous casting billet to prevent deformation or fracture.
Guiding the movement of continuous casting billets: Through the roller system, the fan-shaped segments can accurately guide the movement of continuous casting billets, ensuring that they advance along the predetermined path.
Control the temperature of continuous casting billets: The cooling system can effectively control the temperature of continuous casting billets, prevent overheating or uneven cooling, and thus improve product quality.
Adjusting the shape and size of the continuous casting billet: Through the hydraulic system, the sector can adjust the position and pressure of the rollers to ensure that the shape and size of the continuous casting billet meet the requirements.
2. Technical characteristics of anisotropic steel sector segments
The technical characteristics of the anisotropic steel sector are mainly reflected in the following aspects:
High strength and high stiffness: Due to the need to withstand large loads during continuous casting, the support frame and roller system of the sector section need to have sufficient strength and stiffness to ensure its stability and reliability.
Accurate control system: The electrical control system can achieve automated control of the sector, improving production efficiency and product quality. At the same time, the hydraulic system can accurately adjust the position and pressure of the rollers, ensuring that the shape and size of the continuous casting billet meet the requirements.
Efficient cooling system: The cooling system can effectively control the temperature of the continuous casting billet, prevent overheating or uneven cooling, thereby improving product quality. At the same time, the cooling system also needs to have good sealing and corrosion resistance to ensure its long-term stable operation.
Modular design: The fan-shaped section adopts modular design, which is easy to install, maintain and replace. At the same time, modular design can also improve the universality and interchangeability of sector segments, reducing production costs.
3. Application of anisotropic steel sector segments
Heterogeneous steel segments are widely used in continuous casting equipment in the steel production process, and their main applications include:
Continuous casting of slab: During the continuous casting process of slab, the fan-shaped segment can stably support and guide the movement of the continuous casting slab, ensuring that it advances along the predetermined path. Meanwhile, the cooling system can effectively control the temperature of the continuous casting billet, preventing overheating or uneven cooling, thereby improving product quality.
Billet continuous casting: During the billet continuous casting process, the sector section can adjust the position and pressure of the rollers through a hydraulic system to ensure that the shape and size of the continuous casting billet meet the requirements. At the same time, the electrical control system can achieve automated control of the sector, improving production efficiency and product quality.
Round billet continuous casting: In the process of round billet continuous casting, the fan-shaped section can accurately guide the movement of the continuous casting billet through the roller system, ensuring that it advances along the predetermined path. Meanwhile, the cooling system can effectively control the temperature of the continuous casting billet, preventing overheating or uneven cooling, thereby improving product quality.
As an important component of continuous casting equipment, the design, manufacturing, and application of anisotropic steel segments directly affect the quality and production efficiency of continuous casting billets. Through continuous technological innovation and improvement, anisotropic steel segments are playing an increasingly important role in steel production. In the future, with the continuous development of intelligent, lightweight, efficient, and environmentally friendly technologies, the performance and reliability of anisotropic steel segments will be further improved, making greater contributions to the development of the steel industry.
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